MGR (PPC)

BAL India

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Job Title

Manager (PPC )

Reporting

Functional reporting to: Functional Head / Department Head

Background

i) Edu Qualification

Desirable: B.E. Electronics /Electrical Engineering or B.E Mechanical Engineering

ii) Experience

Minimum: 8

Maximum: 13

iii) Age Limit

Minimum: 28

Maximum: 38

Job Role & Responsibilities

Role: PPC Manager – Manufacturing Operations (2W EV)

Operational Responsibilities:

• Lead production planning, scheduling, and material availability to meet daily and monthly production targets for 2W EV production.

• Plan and regulate product mix using Runner–Repeater–Stranger logic and share rolling production plans with stakeholders.

• Ensure smooth material flow from suppliers to point‑of‑use while maintaining optimum inventory levels.

• Develop long‑term demand and capacity planning models aligned with supplier capability and EV ramp‑up plans.

• Manage BOM accuracy and material consumption for correct accounting, especially in engineering‑intensive EV programs.

• Identify supply chain risks (domestic/global, internal/external) and execute mitigation plans for critical EV parts.

Cross‑Functional & Change Management:

• Coordinate with Purchase, Production, Engineering, Program Management, Quality, ME, and Finance for execution of EV production plans.

• Support new model introduction, pilot builds, SOP ramp‑ups, and engineering changes for 2W EV platforms with zero non‑moving inventory.

• Track and implement ECR/ECN as per defined timelines, ensuring controlled phase‑in / phase‑out of parts.

Inventory, Cost & Commercial Control:

• Minimize excess, obsolete, and slow‑moving inventory, with focus on high‑value EV components.

• Ensure PPC financial indices are within targets through adherence to SOPs and discipline.

• Coordinate with Purchase and Finance for PO releases, logistics, and commercial resolution.

• Drive initiatives for reduction in component, logistics, packaging, and transportation cost.

Digitalization & Process Improvement:

• Utilize SAP ERP (MM/PP) for material planning and execution.

• Implement JIT, E‑Kanban, Milk‑run logistics, and inventory optimization practices suited for low‑volume / high‑variant EV production.

• Drive digitalization and automation initiatives (Industry 4.0, IoT‑based planning tools) in PPC processes.

• Benchmark material planning practices with industry best standards and implement improvements.

Stores & Vendor Management:

• Oversee store operations and ensure timely material availability at line‑side.

• Conduct PIV for plant and vendor parts and ensure timely rejection disposal.

• Drive supplier delivery performance and continuous improvement initiatives, including EV supplier readiness.

EV‑Specific PPC Responsibilities (2W EV):

• Manage material planning complexities of EV programs such as frequent engineering changes, short lifecycle parts, and localization transitions.

• Plan and control materials for EV‑specific assemblies interfacing with battery, power electronics, and thermal systems (non‑cell parts).

• Coordinate closely with new‑age and developing EV suppliers to support capacity ramp‑up and process stabilization.

• Ensure material readiness for regulatory and homologation‑driven changes impacting 2W EV models.

Competency Requirements

Technical/Functional

• Strong experience in material planning and procurement across multiple categories:

Castings & Forgings

Electrical & Proprietary

Press & Fabrication

Polymers & Elastomers (Plastic & Rubber parts)

• Hands‑on knowledge of SAP MM & PP modules (Mandatory).

• Exposure to JIT, TPM, and advanced material planning concepts.

• Inventory control, stores management, and cost control expertise.

• Ability to manage high‑mix, multi‑category manufacturing environments.

EV‑Related:

• Exposure to Electrical & Proprietary - 2W Electric Vehicle or EV manufacturing environments.

• Experience supporting new EV model launches, pilot builds, or ramp‑ups.

• Understanding of EV supplier ecosystem and localization challenges.

Behavioral

Target‑oriented team leader with strong execution focus.
Effective communication and stakeholder management skills.
Ability to work under pressure in dynamic manufacturing environments.
Strong analytical, problem‑solving, and presentation capabilities.

Likely sources

Automobile OEMs (ICE & EV), EV OEMs (2W/3W), Auto‑component manufacturers, Engineering & Manufacturing organizations, Tier‑1

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